Roller Fenders

 

Hongruntong Marine Rotating Roller Fenders are advanced marine-grade rubber buffers engineered for 360° rotational impact absorption, specifically designed to meet PIANC 2002 (International Navigation Association) standards for port and harbor structures. Combining a unique cylindrical roller design with high-elasticity rubber compounds, these fenders minimize vessel friction during berthing while providing maximum energy dissipation for docks, quay walls, and offshore terminals.

 

 

 

Key Features & Benefits

1. PIANC 2002-Compliant Design

  • Rigorously tested to comply with PIANC Working Group 33 guidelines for fender system performance.

  • Energy absorption capacity: 60-75 kJ/m (adjustable based on vessel size and impact velocity).

2. 360° Rotation Mechanism

  • Patented low-friction stainless steel axle core enables smooth rotation, reducing lateral forces by 45% compared to fixed fenders.

  • Self-aligning design prevents uneven wear, extending service life to 25+ years in saltwater environments.

3. Marine-Optimized Materials

  • Triple-layer rubber construction:

    • Outer layer: Abrasion-resistant Natural Rubber with UV stabilizers.

    • Middle layer: High-damping NBR for shock absorption.

    • Inner layer: Reinforced SBR (Styrene Butadiene Rubber) bonded to steel plating.

4. Modular & Scalable

  • Available in Ø300mm to Ø2500mm diameters with customizable lengths.

  • Interlocking units allow seamless installation on curved quays or straight wharves.

5. Eco-Safe & Low Maintenance

  • Zero hydrocarbon leaching (tested per MARPOL Annex IV).

  • Integrated drainage channels prevent marine growth accumulation.

 

 

Applications

 

  • Container Terminals: Protection for Panamax and Post-Panamax vessels (50,000-200,000 DWT).

  • Ferry & Cruise Ports: Low-noise operation for passenger vessel berthing.

  • LNG Terminals: Spark-resistant design for hazardous environments.

  • Tidal Zones: Corrosion-proof construction for fluctuating salinity levels.

  • Ice-Prone Harbors: Operates at -40°C to +70°C without brittleness.

 

 

Competitive Advantages

 

✅ PIANC 2002 Dual Compliance
✅ 40% Faster Installation with pre-drilled mounting brackets and QR code-guided assembly.
✅ Smart Monitoring Ready: Optional IoT sensors for real-time impact force tracking.
✅ Global Project Portfolio: Deployed in 50+ ports across Europe, Asia, and the Americas.

 

 

Technical Specifications

 

Parameter Specification
Standard Compliance PIANC 2002, ISO 17357, OCIMF MEG4
Energy Absorption Up to 75 kJ/m (at 55% compression)
Reaction Force ≤ 0.25 MN at 50% deflection
Temperature Range -40°C to +70°C (EN 1337-3 certified)
Warranty 10 years against material defects

 

 

Why Choose Hongruntong Marine?

 

As a Top 10 Global Marine Supplier (Marine Equipment News 2023), we provide:

  • Free Berthing Force Analysis: AI-powered simulation for optimal fender configuration.

  • On-Site Training: Certified engineers for installation supervision.

  • Circular Economy Program: 95% material recycling for end-of-life fenders.

 

 

Dimensions

 

 

Model A
[mm]
B
[mm]
C
[mm]
D
[mm]
L1
[mm]
L2
[mm]
L3
[mm]
HM 600 x 200 600 320 695 200 420 770 1120
HM 750 x 250 750 400 870 250 510 935 1360
HM 900 x 300 900 495 1040 300 610 1120 1630
  HM 1200 x 400 1200 640 1380 400 820 1500 2180
  HM 1500 x 500 1500 800 1740 500 1010 1850 2690
  HM 1800 x 600 1800 960 2080 600 1210 2215 3220
  HM 2100 x 700 2100 1155 2440 700 1410 5690 3770
  HM 2400 x 800 2400 1280 2770 800 1610 2950 4290

 

 

Details Photos

 

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Hongruntong Marine Rotating Roller Rubber Fenders - 360° Rotation Dock Protection System for Ports & Terminals, Heavy-Duty Impact Absorption, Saltwater-Resistant (ISO Certified)